Metal Fabrication

FZE Manufacturing is an industry leading, full-service machining and manufacturing service provider including a variety of fabrication services for metal components. Bringing more than four decades of quality manufacturing processes to every project, FZE has the experience and expertise to meet the requirements of any industry.

Currently, FZE serves a wide range of customers in industries and applications such as agriculture, professional turf care, recreational marine, industrial equipment and components, precision metrology components, firearm components, oil & gas, petroleum, hydraulics and more.

Metal Fabrication

Metal fabrication is the practice of designing and manufacturing quality metal products in accordance to specifications. FZE’s trained metal fabrication staff can bend, shape, and cut a long list of metals to create products such as angles, casting replacements, plates, panels, tubes, and more.

Starting with raw materials such as sheet metal, bar stock, tubing, or metal plate, FZE can provide custom metal fabrication within these parameters:

Material thickness must be between 0.03″ and 3″
Length must be at least 1″ long and no longer than 120″
Width must be at least ½” wide and no wider than 120″
Height must be at least ½” tall and no taller than 36″
The weight should be between 0.5 lbs. up to 2,000 lbs.

Our metal fabrication services are performed within tolerances of 1/16″ (+/-).

To provide quality, efficient processes, all FZE services are backed up by sustainable manufacturing practices such as Six Sigma – Black Belt, Lights Out / Unmanned manufacturing, and Lean manufacturing. We are also ISO 9001:2015 certified.

Each job, big or small, is quoted on an individual basis, so whether your current project needs a prototype, a small run, or you’re ready to scale into full production, contact FZE so we can start building your custom quote today.

General Capabilities: Small Components
Large Components

Arc/Resistance Welding Process: FCAW (Flux Core Arc Welding)
This process uses similar equipment as GMAW but in place of standard solid wire uses wire consisting of a steel electrode surrounding a powder fill material.
GMAW (Gas Metal Arc Welding)
Also known as metal inert gas or MIG welding.
GTAW (Gas Tungsten Arc Welding)
Also known as Tungsten Inert Gas (TIG) welding. This process uses a nonconsumable tungsten electrode, an inert gas and a separate filler material. This process is sometimes mistakenly referred to as Heliarc welding.
MIG
Metal Inert Gas welding, also referred to as Gas Metal Arc Welding.
Spot
Spot welding is form of resistance welding used to join overlapping metal sheets. Two electrodes are used to clamp the sheets together and pass the current between them.
Stud
Stud welding is a form of Spot welding where a bolt or weld nut is welded to another metal part. The bolts are often fed automatically into the welder.
TIG
Tungsten Inert Gas welding. Also referred to as Gas Tungsten Arc Welding.

Material: Aluminum
Metal
Stainless Steel

Welding Operation: Free Hand
Automated

Additional Services: Assemblies
Prototype

Production Volume: Prototype
Low Volume
High Volume
Blanket Orders

Lead Times: Quoted on job by job basis
Emergency services available
Expedited Rush Services Available

Efficiency: Six Sigma Certification – Black Belt
Lights Out / Unmanned Manufacturing
Lean Manufacturing
Kiazen/5S

Certifications: ISO 9001:2015 Certified

Industry Focus: Aerospace
Agricultural & Farming
Appliance Architecture
Automotive/Truck/Transportation
Automation
Biomedical
Biopharmaceutical
Biotechnology
Building & Construction
Chemical
Commercial
Communications
Computer and Electronics
Consumer Goods
Cryogenic
Dairy
Dental
Department of Energy (DOE)
Department of Defense (DOD)
Electrical
Electronics
Firearms
Food & Beverage
Fracking
Genetics
Government/Municipalities
Heavy Equipment
Highway (DOT)
HVAC
Hydraulics
Industrial
Injection Molding
Laboratory
Laundry

Natural Gas/LPG
Machine Tools
Machinery
Manufacturing
Marine
Material Handling Medical
Military/Defense
Mining
Oil, Gas & Petroleum
Optical
Packaging/Converting
Paper & Pulp
Petrochemical
Pharmaceutical
Plumbing
Pneumatics
Power Generation
Printing/Publishing
Process Gases
Pumps
Railroad
Recreational
Research
Residential
Restaurant
Retail
Robotics
Semiconductor
Specialty Machinery
Telecommunications
Textile
Tool & Die
Turf & Garden
Waste Management
Water & Wastewater

Industry Standards: ISO 9001:2015 Certified
Military & Mil-Spec

Efficiency: Six Sigma Certification – Black Belt
Lights Out Manufacturing
Lean Manufacturing

File Formats: AutoCAD (DWG, DWZ)
DXF
GIF
IGES

JPG or JPEG
PDF
SolidWorks
STEP

Metal Fabrication

Metal Fabrication

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