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    • CNC HMC & VMC Machining Services
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    • Hydraulic Components Machining
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Hydraulic Components Machining

Home > Capabilities > Hydraulic Components Machining
hydraulic component machining at FZE Manufacturing

For more than four decades, FZE Manufacturing Solutions, LLC, has specialized in machining and manufacturing a wide range of hydraulic parts and components. Our state-of-the-art Swiss, HMC, VMC, and CNC machining capabilities allow us to provide hydraulic machining services for many industries.

Our qualified engineering team and skilled CNC machinists use advanced machining equipment to produce complex fluid control hydraulic parts at high levels of quality and precision.

We manufacture a variety of individual hydraulic components and parts such as cylinder & rods, components for motors, pumps, fittings and hose hardware. Our range of secondary services, including anodizing, heat treating, passivating, plating, and assembly, gives us the ability to provide single-source solutions that simplify our customer’s supply chain, thus reducing manufacturing costs and improving turnaround times and overall customer satisfaction.

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What is Hydraulic Components Machining?

Manufacturers use hydraulic components and parts to build custom assemblies for fluid control hydraulic equipment. Due to the ever-present risks of corrosion, fatigue, and excessive wear; machining techniques, materials, and overall product quality must meet or exceed and satisfy hydraulic industry standards and specifications.

Hydraulic equipment powers a wide range of devices across industries and applications including:

  • Lifting equipment (cranes, hydraulic jacks, wheelchair & scissor lifts, etc.)
  • Construction & Agriculture equipment
  • Automotive and Trucking equipment
  • Marine equipment
  • Hydraulic presses
  • Brakes and Braking equipment
  • Aircraft – landing gear, flaps, doors
  • Aerospace equipment
  • Machine blades
  • Valve actuators
  • Robotic Arms

Benefits of Precision Machining for Hydraulic Systems

Precision machining is a key element in designing and manufacturing hydraulic systems. Using advanced CNC machines, precise cuts can be made on various metal components used in these systems. This precision allows for higher pressure ratings and increases the system’s efficiency. 

The use of modern manufacturing techniques also helps to reduce production costs by eliminating unnecessary waste materials. By utilizing precision machining within hydraulic systems, manufacturers can create products tailored to every industry’s needs while still providing excellent performance.

FZE Hydraulics Component Machining

Professional Mechanic holding hydraulic partsManufacturing complex hydraulic parts and components with high accuracy and repeatability can be challenging. The tight tolerances of these parts make them difficult to produce with traditional manual machining techniques.

However, with FZE’s state-of-the-art Swiss, HMC, VMC, and CNC machining capabilities, our expert team can provide precision parts and components that meet the most stringent specifications.

Our machining services enable us to produce high-quality and precise parts for our customers, thus helping them reduce costs and lead times, improve quality, and increase productivity.

In addition, our secondary services give customers the flexibility to order single-source solutions and simplify their supply chain.

Working with FZE

FZE’s precision equipment consists of CNC HMC’s, VMC’s, Lathes and Swiss machines enabling us to perform a diverse range of machining processes including turning, milling, drilling, boring, tapping, reaming, thread milling, cylindrical grinding, burnishing and polishing. This array of capabilities allows us to manufacture hydraulic parts and components for industries ranging from construction and agriculture to marine, aerospace, automotive and trucking.

Our investment in the latest software tools and machining equipment means that we can meet many hydraulic component needs. Our CAD/CAM manufacturing processes achieves tolerances to 0.0002” or less as required.

Our CNC machines manufacture parts with dimensions ranging from 0.1–15 in diameter, with maximum linear dimensions up to 35 in × 50 in × 120 in in height, length, and width, respectively. We also handle pieces with weights of up to 1,000 lbs.

In hydraulic components, there is little room for error. Our ISO 9001:2015–certified quality-management systems ensure that all our processes produce high-quality products. FZE’s qualified technical staff also manually and visually inspect each element using a variety of coordinate-measuring machines (CMMs) and video monitoring equipment to ensure that all products meet client and industry specifications.

Furthermore, our Lean Black Belt Sigma certification, Lights Out automation, Lean Manufacturing, and Kaizen/5S-based continuous improvement processes ensure that we’re constantly looking for new ways to optimize our processes, meeting demanding turnaround times without compromising final product quality.

Machining Processes

Boring
Broaching
Counterboring
Countersinking
Drilling
Face & Slab Milling/Contour Milling
Gear Hobbing
Internal Forming
Parting/Cutting
Pocketing
Profiling
Reaming
Spline Cutting
Thread Milling – External/Internal
Tapping

Equipment

Machining Centers – Horizontal & Vertical

Equipment Capabilities Multi-Pallet

Multi-Axis
High Pressure Coolant thru spindle
Rotary Tables
Tombstones
Dedicated Fixturing
CAM Programming Services
Reverse Engineering

Machinery Axis

3
4
5

Fixturing

Three & Four-jaw chuck
Pallets / Tombstones / Vices / Hi-Density Work Holding
In-House Fixturing & Tooling

Part Diameter
  • Min: 0.100 in
  • Max: 15 in
Part Length
  • Min: 0.100 in
  • Max: 50 in
Part Width
  • Min: 0.100 in
  • Max: 120 in
Part Height
  • Min: 0.100 in
  • Max: 35 in
Maximum Part Weight/Maximum Lifting Capacity

1,000 lbs

Tolerances

Straightness : ± .0002 in
Concentricity: ± .0001 in
Diameter (outer/inner): ± .0001 in
Length (over 30 in): ± .001 in

Materials (Metals)

Alloy, Plain Carbon & Tool Steels
Aluminum
Brass
Bronze Alloys
Carbide
Copper
Iron
Lead

Magnesium
Molybdenum
Stainless Steel
Stellite (Hardfacing)
Tin
Titanium
Tungsten
Zinc

Materials (Exotic & Precious Metals)

Inconel
Invar
Iridium
Kovars
Molybdenum

Monel
Niobium
Platinum
Superalloys
Tantalum

Materials (Plastic Polymers)

ABS (Acrylonitrile Butadiene Styrene)
Acetal
Acrylic
Fiberglass Reinforced Plastics
Nylon
PEEK (Polyetheretherketone)
Phenolic
Polyamide-Imide
Polycarbonate
Polyetherimide

Polyethylene
Polyphenylene Sulfide
Polypropylene
Polystyrene
Polysulphone
PTFE (PolyTetraFluoroEthylene)
PVC (Polyvinyl Chloride)
PVDF (Polyvinylidene Fluoride)
Teflon
UHMW

Materials (Other Materials)

Ceramic
Composite Materials

Fiberglass
Graphite

Secondary Services Offered

Anodizing
Assembly
Bending
Centerless Grinding
Deep Hole Drilling
Electropolishing

Heat Treating
Inserting Plastic Molding Milling
Welding
Passivating
Plating
Pressing

Production Volume

Design Proof of Concept to Production Volume
Blanket Orders

Lead Times

Quoted on job-by-job basis
Emergency services available
Expedited Rush Services Available

Industry Focus

Aerospace
Agricultural & Farming
Appliance Architecture
Automotive/Truck/Transportation
Automation
Biomedical
Biopharmaceutical
Biotechnology
Building & Construction
Chemical
Commercial
Communications
Computer and Electronics
Consumer Goods
Cryogenic
Dairy
Dental
Department of Energy (DOE)
Department of Defense (DOD)
Electrical
Electronics
Firearms
Food & Beverage
Fracking
Genetics
Government/Municipalities
Heavy Equipment
Highway (DOT)
HVAC
Hydraulics
Industrial
Injection Molding
Laboratory
Laundry

Natural Gas/LPG
Machine Tools
Machinery
Manufacturing
Marine
Material Handling Medical
Military/Defense
Mining
Oil, Gas & Petroleum
Optical
Packaging/Converting
Paper & Pulp
Petrochemical
Pharmaceutical
Plumbing
Pneumatics
Power Generation
Printing/Publishing
Process Gases
Pumps
Railroad
Recreational
Research
Residential
Restaurant
Retail
Robotics
Semiconductor
Specialty Machinery
Telecommunications
Textile
Tool & Die
Turf & Garden
Waste Management
Water & Wastewater

Industry Standards

ISO 9001:2015 Certified
Military & Mil-Spec

Efficiency

Six Sigma Certification – Black Belt
Lights Out Manufacturing
Lean Manufacturing

File Formats

AutoCAD (DWG, DWZ)
DXF
GIF
IGES

JPG or JPEG
PDF
SolidWorks
STEP

If you would like to find out more about our hydraulic component machining capabilities and how we can help with your next project, contact our technical team to request a free quote today!

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FZE Manufacturing Solutions LLC
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